Floor construction

Floor Repair, Inner Skins, Furnishings, Interior Finishes
leighlandon
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Floor construction

Post by leighlandon »

I’ve looked around he forum and I see that when rebuilding the floor, it’s a layer of .75 PW, .50 foam, and .50 PW or .25pw...

I see some build out a frame around smaller squares of foam on top of the .75 and others put down full sheets of foam and screw thru the top layer...

Getting closer to tackling this project... and wanted some opinions on the 2 approaches.

Thanks,

Landon
Landon
1986 34V Silver Edition
leighlandon
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Re: Floor construction

Post by leighlandon »

Well posted this in exterior... how do we move this to interior...
Landon
1986 34V Silver Edition
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Razorback
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Re: Floor construction

Post by Razorback »

Moved to Interior......
Razorback (Paul)
1987 Avion 34W
1995 Ford F-250 7.3L PowerStroke
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Salty
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Re: Floor construction

Post by Salty »

leighlandon wrote: Mon Sep 07, 2020 2:15 pm I’ve looked around he forum and I see that when rebuilding the floor, it’s a layer of .75 PW, .50 foam, and .50 PW or .25pw...

I see some build out a frame around smaller squares of foam on top of the .75 and others put down full sheets of foam and screw thru the top layer...

Getting closer to tackling this project... and wanted some opinions on the 2 approaches.

Thanks,

Landon
3/4" PW, 1.5" foam, 1/4" PW. Edges are 1.5" poplar (2"x2"). Sleepers are originally 2x2 poplar (1.5")
1987 34V
2000 Ford F250
Give a man a fish and you feed him for a day. Teach a man to fish and you feed him for a lifetime.
leighlandon
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Joined: Sat Nov 30, 2019 3:10 pm

Re: Floor construction

Post by leighlandon »

Thanks Salty, so the floor is really 2.5inches... that’s incredible. Any thoughts on framing out the foam layer on the PW vs bonding the full sheets to the PW?
Landon
1986 34V Silver Edition
Salty
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Re: Floor construction

Post by Salty »

This may answer your question
DSC_0038.JPG
1987 34V
2000 Ford F250
Give a man a fish and you feed him for a day. Teach a man to fish and you feed him for a lifetime.
leighlandon
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Re: Floor construction

Post by leighlandon »

Thanks for the picture, I see some who frame it like you did and I see others who will bond entire sheets instead of cutting into smaller squares... trying to understand the benefit to the extra work to frame the foam vs putting down the entire sheet of foam.
Landon
1986 34V Silver Edition
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KYAvion
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Re: Floor construction

Post by KYAvion »

I may be wrong, but I believe that even though the foam has a good deal of compressive strength, 1/4” plywood is a pretty thin layer to have on top. Thus, the 2 x 2’s would provide additional support.
KYAvion
1984 Avion 30R
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Re: Floor construction

Post by Salty »

KYAvion wrote: Tue Sep 08, 2020 7:43 pm I may be wrong, but I believe that even though the foam has a good deal of compressive strength, 1/4” plywood is a pretty thin layer to have on top. Thus, the 2 x 2’s would provide additional support.
the 1/4" is next to the frame, but the rest of your statement is spot on!

In the photo above, you'll notice that the center sleeper is Oak. This was done for additional strength and support. I believe the factory used a single sheet across, but then the floor as a was assembled in its' entirety prior to the shell being affixed.
1987 34V
2000 Ford F250
Give a man a fish and you feed him for a day. Teach a man to fish and you feed him for a lifetime.
SubAvion
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Re: Floor construction

Post by SubAvion »

A basic question: can we put a layer of waterproof material (like vinyl) underneath the bottom layer of plywood, I.e., between the steel frame and the bottom layer plywood, to prevent moisture that rot the floor? Thanks
1986 Avion Trailer M-30P, in DFW.
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